Advanced Good Manufacturing Practices

Advanced Good Manufacturing Practices

Introduction to Good Manufacturing Practices (cGMP)

Build a Strong GMP Foundation for Daily Operations and Regulatory Confidence

This course presents the principles and fundamental requirements of Good Manufacturing Practices (GMP) and helps participants understand their role within the quality system so they can practice GMP reliably in day-to-day operations. Designed for GMP-regulated industries such as pharmaceuticals and food, the training provides practical knowledge to implement and sustain GMP compliance across production, quality, documentation, warehousing, utilities, and laboratories.

Who Should Attend

Process Engineers / Managers
Validation Managers
Supply Chain / Warehousing Managers
Quality Engineers / Managers
Maintenance Managers
Production Engineers / Managers
Operations Managers

Course Objectives

Upon completion of this course, participants will be able to:

Describe and explain the historical development and current best practices in international cGMPs
Prepare practical and compliant procedures and validation protocols
Audit, validate, and manage critical systems such as HVAC and Water systems
Set up or evaluate environmental monitoring programs for production areas
Conduct compliant cleaning programs
Successfully manage laboratory Out of Specification (OOS) situations

Course Outline

Module 1 — International GMPs and Principles of Quality Management

Regulatory expectations for establishing an effective QMS
Historical development and evolution of GMPs
Differences between regions, codes of practice & guidance
Requirements and obligations of manufacturers and managers
Interpretation of different regulatory agencies

Module 2 — Documentation Systems and Practices: GMP Requirements & Control

GMP documentation structure, format & control
Relationship between manuals, policies, SOPs, work instructions & records
Model hierarchical documentation system (ISO 9001 approach)
Practical batch record example
Strategies for complaint and compliant documentation during audits

Module 3 — HVAC and Controlled Environments: Control & Qualification

Regulatory expectations for cleanroom and controlled manufacturing environments
HVAC validation and environmental monitoring programs
Qualification activities for HVAC systems
Principles of particle filtration and contamination control

Module 4 — Pharmaceutical Water Systems: Design, Control & Validation

Impact of water system performance on product quality
Design, validation & monitoring of pharmaceutical water systems per cGMP
IQ, OQ, PQ requirements and microbiological controls

Module 5 — Cleaning Validation

Regulatory requirements and guidelines for cleaning validation
Establishing residue limits and acceptance criteria
Analytical methods for detection and quantification
Preparation and execution of cleaning validation protocols

Module 6 — Handling Laboratory Out of Specification (OOS) Conditions

Regulatory expectations for managing OOS results
Root-cause investigation and decision-making process
SOPs and documentation for OOS case management
Practical strategies for preventing recurrence

Duration

Three days

Key Takeaways

Deep understanding of core GMP principles and global regulatory expectations
Ability to design, implement, and maintain GMP-compliant systems
Increased confidence in managing audits, documentation, and validation activities
Improved readiness to handle OOS investigations and compliance risks
Strengthened quality culture and operational discipline across departments

Contact

  • Building #10, Ground Floor, Business Park, Amman, Jordan
  • +962 (79) 1533337
  • m.abuzour@agonme.com

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