Compliance Revival – Almajarah Medical Devices

  • Home
  • Services
  • Compliance Revival – Almajarah Medical Devices

Establishing Compliance and Operational Excellence at Almajarah Medical Devices (Suture Manufacturing Facility)

Client: Almajarah Medical Devices
Sector: Medical Device Manufacturing (Sutures)
Location: Iraq

Background

Almajarah, a surgical suture manufacturer, faced operational challenges that resulted in a temporary halt in production. To resume operations and meet regulatory expectations, the facility required a complete upgrade of its quality systems, documentation, and validation framework in line with ISO 13485 and GMP requirements.

Objective

To rebuild the quality management system and technical qualification framework, ensuring full regulatory compliance and enabling the safe, compliant resumption of manufacturing activities.

Scope of Work

End-to-End Compliance & Qualification Program

Development and implementation of a GMP-compliant QMS aligned with ISO 13485.
Qualification of Ethylene Oxide (EtO) sterilization chambers (IQ, OQ, PQ).
Process validation for sterilization cycles and critical manufacturing steps.
Full upgrade of documentation systems, SOPs, and the Validation Master Plan.
Personnel training on GMP and quality system requirements.

Challenges Identified

Facility non-operational for an extended period, requiring equipment reactivation.
Limited documentation and incomplete historical validation records.
Compressed timeline for achieving compliance and restarting production.

Solutions Implemented

System Rebuilding & Technical Qualification

Established a comprehensive QMS integrating GMP and ISO 13485 standards.
Executed complete qualification and validation for EtO and key production processes.
Implemented structured document control and training systems.
Provided ongoing regulatory and technical guidance to support inspection readiness.

Results Achieved

Regulatory Compliance & Operational Restoration

Successful reactivation of the facility with production resumed under full compliance.
Alignment with both local medical device regulations and international standards.
A sustainable quality system supporting continuous improvement and future audits.

Conclusion

Agon’s strategic system rebuild and qualification approach transformed Almajarah into a compliant, operational, and audit-ready medical device manufacturer. The project demonstrates effective integration of GMP and ISO 13485 excellence within the suture manufacturing sector.

Categories

We understand the importance of approaching each work integrally and believe in the power of simple.

Shopping Cart (0 items)

Subscribe to our newsletter

Sign up to receive latest news, updates, promotions, and special offers delivered directly to your inbox.
No, thanks