Production and Packaging Troubleshooting

Production and Packaging Troubleshooting

Solve Manufacturing & Packaging Problems with Practical, Real-World Techniques

This training provides hands-on troubleshooting skills for pharmaceutical production and packaging operations. Participants learn how to identify, analyze, and eliminate recurring defects across solid, semi-solid, liquid, suspension, and sterile dosage forms. The program also addresses optimization of production yield, investigation of machine- and process-related failures, and control of defects in packaging lines — including cold chain challenges. Real case examples, workshops, and multimedia demonstrations reinforce practical decision-making and problem resolution.

Who Should Attend

Production Specialists / Engineers / Supervisors
Packaging Specialists / Engineers / Supervisors
Manufacturing Managers
Quality Assurance & Quality Control Personnel
Maintenance and Technical Support Teams
Maintenance and Technical Support Teams
Continuous Improvement & Operational Excellence Teams

Course Outline

Production Troubleshooting

Solid dosage form troubleshooting

Powder preparation, drying and mixing
Compression process
Coating process
Blistering process

Semi-solid production troubleshooting

Creams & ointments
Gels
Suppositories

Liquid & suspension production troubleshooting

Sterile production troubleshooting

Optimizing yield for different dosage forms

Case study and workshop

Open discussion for real cases

Videos and picture-based defect analysis

Packaging Troubleshooting

Pharmaceutical packaging: What are you doing wrong?
Packaging machinery troubleshooting
Packaging challenges in pharmaceutical cold chain distribution
Packaging and labeling troubleshooting
Packaging strategy: where should drug companies focus their efforts?
Questions to help protect packaging personnel during operations
The 10 most common problems on an automated packaging line
Case study and workshop

Duration

Four days

Key Takeaways

Ability to identify the root causes of manufacturing and packaging problems
Troubleshooting expertise across solid, semi-solid, liquid, suspension, and sterile forms
Improved yield and defect-reduction strategies for production operations
Capability to resolve machine, material, method, manpower, and environmental interferences
Enhanced problem-solving confidence using real-case learning and practical workshop activities

Categories

We understand the importance of approaching each work integrally and believe in the power of simple.

Shopping Cart (0 items)

Subscribe to our newsletter

Sign up to receive latest news, updates, promotions, and special offers delivered directly to your inbox.
No, thanks